Mega System Tech iCV-03 User Manual

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OCTE SAFEdoc
FAB
Safe Activity Foundations in Education Document
(SAFEdoc)
CONSTRUCTION TECHNOLOGY
MANUFACTURING TECHNOLOGY
TECHNOLOGICAL DESIGN
(FAB)
Revision July 2003
This resource was produced
by the Ontario Council for Technological Education (OCTE)
to supplement the Ministry of Education’s Grade 12 Course Profiles.
It may be used in its entirety, in part, or adapted.
Page view 0
1 2 3 4 5 6 ... 119 120

Summary of Contents

Page 1 - TECHNOLOGICAL DESIGN

OCTE SAFEdoc FAB Safe Activity Foundations in Education Document (SAFEdoc) CONSTRUCTION TECHNOLOGY MANUFACTURING TECHNOLOGY TECHN

Page 2

OCTE SAFEdoc FAB Safety Expectations The following are safety related expectations from Technological Education, The Ontario Curriculum 2000,

Page 3

OCTE SAFEdoc FAB PNEUMATIC TOOLS PASSPORT General Conditions Students must be trained on the safe use of Pneumatic Tools before they may beg

Page 4

OCTE SAFEdoc FAB RADIAL ARM SAW PASSPORT General Conditions Students must be trained on the safe and proper use of Radial Arm Saws before the

Page 5

OCTE SAFEdoc FAB ROUTER PASSPORT General Conditions Students must be trained on the safe use with Routers before they may begin working with

Page 6

OCTE SAFEdoc FAB SCROLL SAW PASSPORT General Conditions Students must be trained on the safe and proper use of a Scroll Saw before they may

Page 7

OCTE SAFEdoc FAB SHOP HAND and POWER TOOLS General Conditions Students must be trained on the safe use with Shop Hand and Power Tools before

Page 8

OCTE SAFEdoc FAB SOLDERING IRON General Conditions Students must be trained on the safe use of a Soldering Iron before they may begin using

Page 9

OCTE SAFEdoc FAB SURFACE PLANER PASSPORT General Conditions Students must be trained on the safe and proper use of a Surface Planer [wood] b

Page 10 - OCTE SAFEdoc

OCTE SAFEdoc FAB TABLE SAW PASSPORT General Conditions Students must be trained on the safe and proper use of Table Saws before they may begi

Page 11

OCTE SAFEdoc FAB WOOD JOINTER PASSPORT General Conditions Students must be trained on the safe and proper use of a Wood Jointer before they

Page 12

OCTE SAFEdoc FAB WOOD LATHE PASSPORT General Conditions Students must be trained on the safe and proper use of the Wood Lathe before they ma

Page 13

OCTE SAFEdoc FAB Construction Technology, Grade 12, Workplace Preparation, TCJ4E Impact and Consequences Overall Expectations ICV.02 · appl

Page 14

OCTE SAFEdoc FAB WOOD SHAPER PASSPORT General Conditions Students must be trained on the safe and proper use of a Wood Shaper before they ma

Page 15

OCTE SAFEdoc FAB Appendix A: Health and Safety Resources to Support Health and Safety Expectations in the Ontario Secondary School Curriculum

Page 16

OCTE SAFEdoc FAB www.WorkSmartOntario.gov.on.ca (available early 2003) This section of the Ministry of Labour website ensures that students a

Page 17 - Air Compressor

OCTE SAFEdoc FAB The design of this publication is to promote the display of this document in a calendar-like format in every classroom to fac

Page 18 - Air Nailer

OCTE SAFEdoc FAB Video: Outreach Edition: Things You’d Better Know…To Work Smart, Work Safe (2001) Length: 13 min. Cost: FREE Produced by

Page 19 - Arbor Press

OCTE SAFEdoc FAB Bulk Order Prices · 10 or more copies: VHS Price: PPR-$50 each · 25 or more copies: VHS Price: PPR-$35 each Ask for the 200

Page 20 - Arc Welding

OCTE SAFEdoc FAB like format in every classroom to facilitate ready “Risk Management at a Glance”. Every employee who may be called upon to ma

Page 21 - Arc/MIG/TIG Welding

OCTE SAFEdoc FAB Ontario Service Safety Alliance Web address: http: www.ossa.com The Ontario Service Safety Alliance provides health and saf

Page 22 - Band Saw

OCTE SAFEdoc FAB posters. Package: Construction Health & Safety Teachers’ Kit Produced by: Construction Safety Association of Ontario Con

Page 23 - Band Saw (cont.)

OCTE SAFEdoc FAB industrial workplaces. Training courses, booklets, videos, web learning are among the types of materials currently available

Page 24 - Belt and Disk Sander

OCTE SAFEdoc FAB that relate specifically to the school manufacturing facility; IC2.05 – identify the issues addressed in the Workplace Hazard

Page 25 - Drill Press

OCTE SAFEdoc FAB SAFEdoc Page 117 FAB on the site includes: a variety of publications in print and electronic form; newsletters; legislative

Page 26

OCTE SAFEdoc FAB ICV.03 · assess project solutions in terms of safety, efficiency, ergonomics, and the environment; Specific Expectations Env

Page 27 - Fire Extinguishers

OCTE SAFEdoc FAB Sample Student Conduct Agreement A signed agreement that outlines the student’s responsibilities is one way of establishing t

Page 28 - First Aid Kits

OCTE SAFEdoc FAB Sample Student Conduct Agreement I, agree to: Ensure a safe workplace 1. Inform teachers of all injuries, damaged tool

Page 29 - General Housekeeping

OCTE SAFEdoc FAB SECTION 2: SAFETY DATA SHEETS This section contains Safety Data Sheets (listed in alphabetical order) that can be used as:

Page 30 - Bench Grinder

OCTE SAFEdoc FAB Air Compressor 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves

Page 31 - Hand Grinders

OCTE SAFEdoc FAB Air Nailer 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and

Page 32 - Hand Tools

OCTE SAFEdoc FAB Arbor Press 1. Wear EYE PROTECTION AND OTHER PERSONAL PROTECTIVE EQUIPMENT when using a press. 2. Mount all work to be

Page 33 - Machinery Guards

OCTE SAFEdoc FAB Table of Contents SECTION 1: General Disclaimer ...

Page 34 - Metal Cut Off (Chop) Saw

OCTE SAFEdoc FAB Arc Welding 1. PROTECT YOUR SKIN by wearing safety footwear and leather or flame resistant canvas coat and gloves. 2.

Page 35 - Metal Lathe

OCTE SAFEdoc FAB Arc/MIG/TIG Welding 1. PROTECT YOUR SKIN by wearing leather or flame resistant canvas coat and gloves. PROTECT YOUR HEAD

Page 36 - Mitre Saw

OCTE SAFEdoc FAB Band Saw 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and pr

Page 37 - Oxy-Acetylene Welding (1)

OCTE SAFEdoc FAB Band Saw (cont.) 14. Always operate the saw from the front never from the side. 15. Do not leave the band saw until the

Page 38 - Oxy-Acetylene Welding (2)

OCTE SAFEdoc FAB Belt and Disk Sander 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, g

Page 39 - Pedestal Grinder

OCTE SAFEdoc FAB Drill Press 1. Make sure that your FACE SHIELD OR SAFETY GLASSES are in place before you start the drill press. 2. Alw

Page 40 - Power Tools (1)

OCTE SAFEdoc FAB Facility Emergency Procedures 1. Make sure you know the location of all fire alarms, emergency exits, and emergency pow

Page 41 - Power Tools (2)

OCTE SAFEdoc FAB Fire Extinguishers 1. If you see a fire, call for attention; get everyone out, pull fire alarm. 2. Stay calm. 3. If usi

Page 42 - Radial Arm Saw

OCTE SAFEdoc FAB First Aid Kits ALL INJURIES MUST BE REPORTED TO MAIN OFFICE REPORT ANY USE OF FIRST AID KIT TO TEACHER TO ENSURE THAT ANY

Page 43 - Radial Arm Saw (cont.)

OCTE SAFEdoc FAB General Housekeeping 1. Everything has a proper storage location. If you don’t know where it is, please ask. If you do

Page 44

OCTE SAFEdoc FAB Pedestal Grinder ...

Page 45 - Scroll Saw

OCTE SAFEdoc FAB Bench Grinder 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves a

Page 46 - Surface Planer

OCTE SAFEdoc FAB Hand Grinders 1. WEAR PERSONAL PROTECTIVE EQUIPMENT INCLUDING GLOVES AND FACE SHIELD OR GLASSES when using a grinder.

Page 47 - Table Saw

OCTE SAFEdoc FAB Hand Tools Hand tools in poor condition are responsible for a vast number of injuries. 1. Wear EYE PROTECTION whenever

Page 48 - Vertical Mill

OCTE SAFEdoc FAB Machinery Guards Guards are intended to prevent hair, clothing, hands, etc. from becoming entangled with parts of the mac

Page 49 - Wood Jointer

OCTE SAFEdoc FAB Metal Cut Off (Chop) Saw 1. WEAR PERSONAL PROTECTIVE EQUIPMENT INCLUDING GLOVES AND FACE SHIELD OR GLASSES when using a

Page 50 - Wood Lathe

OCTE SAFEdoc FAB Metal Lathe 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and

Page 51 - Wood Shaper

OCTE SAFEdoc FAB Mitre Saw 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and p

Page 52 - Welding Equipment (General)

OCTE SAFEdoc FAB Oxy-Acetylene Welding (1) 1. PROTECT YOUR HEAD AND EYES by wearing welding goggles or shield equipped with a minimum sha

Page 53

OCTE SAFEdoc FAB Oxy-Acetylene Welding (2) START UP 1. Open oxygen cylinder valve slowly ½ turn to prevent damage to regulator. Then open

Page 54

OCTE SAFEdoc FAB Pedestal Grinder 1. WEAR PERSONAL PROTECTIVE EQUIPMENT INCLUDING AN APPROVED SAFETY SHIELD AND/OR SAFETY GLASSES when u

Page 55

OCTE SAFEdoc FAB Disclaimer This material was designed to help teachers implement the new Grade 12 secondary school curriculum,

Page 56

OCTE SAFEdoc FAB Power Tools (1) 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves

Page 57

OCTE SAFEdoc FAB Power Tools (2) 11. If the tool is equipped with a three-prong plug, it should be plugged into a three-hold electrical r

Page 58

OCTE SAFEdoc FAB Radial Arm Saw 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves

Page 59

OCTE SAFEdoc FAB Radial Arm Saw (cont.) 13. Never cut more than one piece of stock at a time (don't stack). 14. Never cut stock th

Page 60

OCTE SAFEdoc FAB Router Power tools in poor condition are responsible for a vast number of injuries. 1. Wear EYE PROTECTION whenever usin

Page 61

OCTE SAFEdoc FAB Scroll Saw 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and

Page 62

OCTE SAFEdoc FAB Surface Planer 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, hearing

Page 63

OCTE SAFEdoc FAB Table Saw 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and pr

Page 64

OCTE SAFEdoc FAB Vertical Mill 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves a

Page 65 - GENERAL SAFETY RULES QUIZ

OCTE SAFEdoc FAB Wood Jointer 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves an

Page 66 - HAND TOOLS QUIZ

OCTE SAFEdoc TRANS Safe Activity Foundation in Education: Design and Fabrication Technology This SAFEdoc was designed to provide safety data

Page 67 - AIR NAILERS QUIZ

OCTE SAFEdoc FAB Wood Lathe 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and

Page 68 - TABLE SAW QUIZ

OCTE SAFEdoc FAB Wood Shaper 1. Wear Personal Protective Equipment (PPE) such as safety glasses, safety goggles, face shields, gloves and

Page 69 - BAND SAW QUIZ

OCTE SAFEdoc FAB Welding Equipment (General) 1. PROTECT YOUR SKIN by wearing leather or flame resistant canvas coat and gloves. 2. PRO

Page 70 - MITRE SAW QUIZ

OCTE SAFEdoc FAB SECTION 3: SAFETY ASSIGNMENTS AND TESTS This section contains sample tests and assignments related to safety. They are desi

Page 71 - SCROLL SAW QUIZ

OCTE SAFEdoc FAB Assignment # 1 – Room Inventory and Safety Identification Use a ruler/straight edge to draw a neat floor plan of this shop

Page 72 - SURFACE PLANER QUIZ

OCTE SAFEdoc FAB Safety Assignment # 2 – General Safety In groups of two, analyze the machine/equipment/issue you have been assigned and pro

Page 73 - JOINTER QUIZ

OCTE SAFEdoc FAB Safety Assignment # 3 – Perform a Safety Audit Once a month, a group of you will be assigned to perform a safety audit of t

Page 74 - DRILL PRESS QUIZ

OCTE SAFEdoc FAB SAMPLE WELDING TEST QUESTIONS (See Answer Sheets after the test listings) WELDING HAZARDS TEST 1. What are the ten majo

Page 75 - GRINDER QUIZ

OCTE SAFEdoc FAB WELDING FIRES AND EXPLOSIONS TEST 1. How do air ducts and shafts increase fire hazards? 2. What danger is posed by exces

Page 76 - BELT AND DISK SANDER QUIZ

OCTE SAFEdoc FAB CONTAINERS AND WELDING TEST 1. If it is not known what substance a container has held, what should you assume? 2. Name f

Page 77

OCTE SAFEdoc FAB Usage of the SAFEdocs Teachers are encouraged to use and modify this document as they see fit. Individual pages may be dire

Page 78

OCTE SAFEdoc FAB ANSWERS TO THE WELDING HAZARDS TEST 1. Ten welding hazards: a. radiant energy b. temperature extremes c. fumes and gases

Page 79

OCTE SAFEdoc FAB d. welding in the presence of explosive materials. ANSWERS TO WELDING SAFETY TEST 1. Cotton, wool and leather are recomm

Page 80

OCTE SAFEdoc FAB 4. Teflon-type plastics should be stripped or removed from the weld area. 5. The vapours of chlorinated hydrocarbon degrea

Page 81

OCTE SAFEdoc FAB Sample Safety Quizzes GENERAL SAFETY QUIZ Name:_______________________________ Date:________________ The following ar

Page 82 - [EQUIPMENT TYPE]

OCTE SAFEdoc FAB 12. If a machine does not work, report it to the instructor. 13. At all times, if you are in doubt of how to use equipment,

Page 83 - AIR NAILERS PASSPORT

OCTE SAFEdoc FAB GENERAL SAFETY RULES QUIZ Name:_______________________________ Date:________________ Write the rule that relates to th

Page 84 - ARBOUR PRESS PASSPORT

OCTE SAFEdoc FAB HAND TOOLS QUIZ Name:_______________________________ Date:________________ 1. Hand tools in __________condition are r

Page 85 - ARC WELDING PASSPORT

OCTE SAFEdoc FAB AIR NAILERS QUIZ Name:_______________________________ Date:________________ 1. Always wear _____________ goggles or a

Page 86 - BAND SAWS PASSPORT

OCTE SAFEdoc FAB TABLE SAW QUIZ Name:_______________________________ Date:________________ 1. Wear _______________ goggles or a face sh

Page 87 - BELT/ DISC SANDER PASSPORT

OCTE SAFEdoc FAB BAND SAW QUIZ Name:_______________________________ Date:________________ 1. When using the band saw, __________are r

Page 88 - BEVERLY SHEAR PASSPORT

OCTE SAFEdoc FAB Responsibilities for Safety [from the Ontario Ministry of Education Technological Education, The Ontario Curriculum, Grades

Page 89 - COMPRESSED AIR PASSPORT

OCTE SAFEdoc FAB MITRE SAW QUIZ Name:_______________________________ Date:________________ 1. Secure the mitre saw to the work surface

Page 90 - DRILL PRESS PASSPORT

OCTE SAFEdoc FAB SCROLL SAW QUIZ Name:_______________________________ Date:________________ 1. Wear __________________ goggles or a fac

Page 91 - GLUES AND RESINS PASSPORT

OCTE SAFEdoc FAB SURFACE PLANER QUIZ Name:_______________________________ Date:________________ 1. Check the floor for any ____________

Page 92 - HAND DRILL (AIR or ELECTRIC)

OCTE SAFEdoc FAB JOINTER QUIZ Name:_______________________________ Date:________________ 1. Wear _______________ goggles or a face shie

Page 93 - HAND GRINDERS PASSPORT

OCTE SAFEdoc FAB DRILL PRESS QUIZ Name:_______________________________ Date:________________ 1. When using the drill press, a ________

Page 94 - METAL CUT OFF (CHOP) SAW

OCTE SAFEdoc FAB GRINDER QUIZ Name:_______________________________ Date:________________ 1. Always use a _________________________ or

Page 95 - METAL LATHE PASSPORT

OCTE SAFEdoc FAB BELT AND DISK SANDER QUIZ Name:_______________________________ Date:________________ 1. Wear _______________ goggles o

Page 96 - MIG WELDING PASSPORT

OCTE SAFEdoc FAB SECTION 3: SAFETY PASSPORTS This section contains Safety Passports, which provide a means to track individual student safet

Page 97 - MITRE SAW PASSPORT

OCTE SAFEdoc FAB Sample Student Safety Record Card Student Information Levels Chart Name: Student #: Grade: Course/Section: Rating 1: May

Page 98

OCTE SAFEdoc FAB Technology Lab Safety Passport The purpose of the safety passport is to ensure that students are fully aware of all safety f

Page 99 - PEDESTAL GRINDER

OCTE SAFEdoc FAB Classroom Safety Resources These resources identify safety policies and procedures that en

Page 100 - PNEUMATIC TOOLS PASSPORT

OCTE SAFEdoc FAB Form 1 Student Name: __________________ Course/class: Equipment: _____________________________ Attended Teacher Safe

Page 101 - RADIAL ARM SAW PASSPORT

OCTE SAFEdoc FAB Form 2 Student Name: ______________________ Course/Class: Equipment: _____________________________ Attended Teach

Page 102 - ROUTER PASSPORT

OCTE SAFEdoc FAB FORM 3: Equipment Passport [EQUIPMENT TYPE] General Conditions Personal Protective Equipment Possible Risk Factor

Page 103 - SCROLL SAW PASSPORT

OCTE SAFEdoc FAB AIR NAILERS PASSPORT General Conditions Students must be trained on the safe and proper use of an Air Nailer before they m

Page 104 - SHOP HAND and POWER TOOLS

OCTE SAFEdoc FAB ARBOUR PRESS PASSPORT General Conditions Students must be trained on the safe use of an Arbor Press before they may begin u

Page 105 - SOLDERING IRON

OCTE SAFEdoc FAB ARC WELDING PASSPORT General Conditions Students must be trained on the safe use of the Arc Welding before they may begin u

Page 106 - SURFACE PLANER PASSPORT

OCTE SAFEdoc FAB BAND SAWS PASSPORT General Conditions Students must be trained on the safe and proper use of the Band Saw before they may b

Page 107 - TABLE SAW PASSPORT

OCTE SAFEdoc FAB BELT/ DISC SANDER PASSPORT General Conditions Students must be trained on the safe and proper use of a Belt/ Disc Sander be

Page 108 - WOOD JOINTER PASSPORT

OCTE SAFEdoc FAB BEVERLY SHEAR PASSPORT General Conditions Students must be trained on the safe use of a Beverly Shear before they may begin

Page 109 - WOOD LATHE PASSPORT

OCTE SAFEdoc FAB COMPRESSED AIR PASSPORT General Conditions Students must be trained on the safe and proper use of Compressed Air before they

Page 110 - WOOD SHAPER PASSPORT

OCTE SAFEdoc FAB Safety Topics for the Classroom The following are suggested topics for teaching in the classroom. See Appendix A for availa

Page 111

OCTE SAFEdoc FAB DRILL PRESS PASSPORT General Conditions Students must be trained on the safe and proper use of the Drill Press before they

Page 112

OCTE SAFEdoc FAB GLUES AND RESINS PASSPORT General Conditions Students must be trained on the safe and proper use of the various glues and r

Page 113

OCTE SAFEdoc FAB HAND DRILL (AIR or ELECTRIC) General Conditions Students must be trained on the safe use of Hand Drills (air or electric) b

Page 114

OCTE SAFEdoc FAB HAND GRINDERS PASSPORT General Conditions Students must be trained on the safe use of various types of 4", 5", 7&

Page 115

OCTE SAFEdoc FAB METAL CUT OFF (CHOP) SAW General Conditions Students must be trained on the safe use of the Metal Cut Off (Chop) Saw before

Page 116

OCTE SAFEdoc FAB METAL LATHE PASSPORT General Conditions Students must be trained on the safe and proper use of the Metal Lathe before they

Page 117

OCTE SAFEdoc FAB MIG WELDING PASSPORT General Conditions Students must be trained on the safe use of a MIG Welding Machine before they may b

Page 118

OCTE SAFEdoc FAB MITRE SAW PASSPORT General Conditions Students must be trained on the safe and proper use of a Mitre Saw before they may beg

Page 119

OCTE SAFEdoc FAB OXY-ACETYLENE WELDING AND CUTTINGGeneral Conditions Students must be trained on the safe use of Oxy-Acetylene Welding and C

Page 120

OCTE SAFEdoc FAB PEDESTAL GRINDER General Conditions Students must be trained on the safe use of a Pedestal Grinder before they may begin us

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